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Reliability Enhancement & Hardening - Repair, Fabrication, or Hardening Using DED Laser Technology

Seal Sizes

Seal Sizes

A groove carved into the shaft by the lip seal is causing oil leaks: Sotimeco can resurface this section using DED laser technology without having to machine the entire shaft.

Wellheads, drill bits, and valve bodies

H2S/CO2 corrosion, high pressures: Sotimeco can use DED laser cladding to apply an Inconel or Stellite coating to wellheads while retaining a standard steel body.

BOP (Blowout Preventer) Caps and Bodies

Des équipements de sécurité critiques en acier forgé de forte épaisseur : Sotimeco peut en recharger les surfaces d'étanchéité par DED Laser, selon les exigences API 6A/16A.
Spools

Spools

Hardness on the sliding surfaces, toughness at the core: Sotimeco can use DED Laser technology to deposit a hard material exclusively on the friction areas of a drawer.
Wind Turbine Mast and Foundation Brackets

Wind Turbine Mast and Foundation Brackets

A corroded wind turbine tower bracket discovered during an inspection does not render the entire section unusable: Sotimeco can repair it using DED laser technology to extend the tower’s service life.

Drill pipes and BHA components

Tool joints and stabilizers worn down by constant contact with rock: Sotimeco can hardface them using DED laser technology with hard, abrasion-resistant alloys.
Process Chambers and Liners

Process Chambers and Liners

Erosion caused by contact with plasma and fluorinated or chlorinated gases: Sotimeco can use DED laser cladding to rebuild the exposed areas of process chambers, under rigorous qualification standards.

Rolling mill rolls

Only the working surface of a rolling mill roll actually wears out: Sotimeco can resurface this rolling table using DED laser technology, without having to replace the entire roll.
Anti-corrosion cladding for nuclear components

Anti-corrosion cladding for nuclear components

Piquages de cuve, brides, supports du circuit primaire : Sotimeco peut y déposer par DED Laser un cladding anticorrosion qualifié, en acier inoxydable ou base nickel.
Hammers and Rotors for Impact Crushers

Hammers and Rotors for Impact Crushers

Hardness and toughness are difficult to combine in conventional casting: Sotimeco can use DED laser cladding to reinforce the impact zone of crusher hammers without making the part brittle.
Hydraulic Cylinder Rod - Repaired by Gicam 2000 Sotimeco

Hydraulic Cylinder Rods and Cylinders

An alternative to hard chrome plating, which is subject to increasingly strict REACH regulations: Sotimeco can use DED laser deposition to apply Stellite, Inconel, or carbides to cylinder rods.
Seawater valve bodies and pumps

Seawater valve bodies and pumps

A standard steel valve body can be coated with Inconel or duplex steel in applications where it is exposed to seawater: this is the principle behind Sotimeco’s DED Laser process.
Railway Brake Discs and Drums

Railway Brake Discs and Drums

Thermal fatigue cracking on a solid railroad brake disc: Sotimeco can hardface the friction areas using DED laser cladding with a more durable alloy.
Heat exchangers, tube sheets, and tubes

Heat Exchangers: Tube-and-Shell and Tube-Type

Corrosion and erosion in fluid contact areas: Sotimeco can use DED laser cladding to apply an Inconel coating to the tube sheets and tubes of heat exchangers.
Anti-corrosion cladding for reactors and columns

Anti-corrosion cladding for reactors and columns

Corrosion and erosion in fluid contact areas: Sotimeco can use DED laser cladding to apply an Inconel coating to the tube sheets and tubes of heat exchangers.
Valve bodies for thermal and nuclear power plants

Valve bodies for thermal and nuclear power plants

Étanchéité en vapeur haute pression ou en fluide primaire nucléaire : Sotimeco peut y déposer par DED Laser des alliages Stellite ou Inconel, sur un corps en acier standard.
Crossing Hearts and Turnouts

Crossing Hearts and Turnouts

Repeated impacts from passing wheels on a manganese steel intersection core: Sotimeco can harden the impact zone using DED laser technology, resulting in less distortion.
Forestry knives and cutting heads

Forestry knives and cutting heads

A forestry cutting edge subjected to stress from wood, bark, and rocks: Sotimeco can harden it using DED Laser technology without weakening the tool through a full-surface treatment.
Continuous Casting Molds

Continuous Casting Molds

Only the meniscus line of a copper mold actually wears out: Sotimeco can apply a hard coating to it using DED Laser technology, without affecting the rest of the mold.
Rollers and tables for vertical grinders

Rollers and tables for vertical grinders

DED competes with arc-welding on vertical cement mill grinders: Sotimeco can apply ultra-high-strength alloys using this process with greater metallurgical control.